Manual Safety Analysis


ADVICE ON AMENDING SAFETY MANUAL

Info To Help You


1.       Headings

At all sections ensure you include these 5 as standard headings and give all the details:
1)       Responsibilities (who does what)    [These responsibilities should then be copied/cut & pasted to the Job Descriptions]
2)       Requirements (what needs to be done, how it is done, resources to use, timelines, where to be done)
3)       Training (how you will train key staff to operate that program such as training, inspections, etc and what training is needed for the employees)
4)       Records (what records must be kept, by who and where).
5)       References (CS SOPs; GIs, etc)
                              


2. Provide an overview of the nature of your company’s business.


e.g. ‘We provide housekeeping services to 30 organizations, throughout Saudi Arabia, with a total workforce of 4,500 employees’.

The contract in …….is to provide maintenance, service and repair of domestic appliances in domestic housing.






3. List all specific trades and crafts.   Example:


Trade or Craft

Numbers
Supervisors
6
Plumbers
32
Electrical Engineers
24
Janitors
56
Safety Officers
2
Safety Coordinators
14





Refer to this trade list when completing sections on Orientation, safety training, PPE, JSA
4. Safety Policy Statement
Insert here the written statement of your company management’s safety commitment (e.g., a safety policy statement that is signed by top management).

Must be signed by CEO or Owner


5. Stop Work Policy

Official written statement signed by MD that every employee has the right to (1) stop his own work and to (2) stop the work of others due to unsafe conditions or acts.

State:
Ø  Every employee has the right to stop his own work due to unsafe conditions or acts.
Ø  Every employee has the right to stop the work of others due to unsafe conditions or acts.

If they believe that they, their colleague or a bystander may be harmed or injured due to their work activity.

Note:  They do not have to wait to report it to the Supervisor that they are stopping, they can report later, if there is likely to be a delay.  Supervisor should then investigate what the hazard is, control it and if safe to do so, worker can resume work.

This must be a clear easy to understand written instruction to employees that they have the right to stop work immediately where they believe there is a serious risk of harm to them, their work colleagues or to others persons in the area.

Create this as a signed policy, post it on workplace notice boards and train staff about it on orientation training, safety meetings & toolbox talks.  Where applicable, translate it into other languages.


6. Incident Reporting & Investigation 

Insert here written scope of your company’s incident reporting program (e.g., does it include reporting of injuries/illnesses, near-misses, and root cause analysis) as described in GI 6.003).

Refer to GI 6.003 which includes root cause analysis & incorporate it into your system.

Insert here written program (specifying responsibilities, requirements, training and recordkeeping) for reporting and investigating incidents.

Do not just copy them, adapt them to suit your system.


7. JSA & HIPs

Refer to folder documents.

Insert here written program for (specifying responsibilities, requirements/procedures, training, and recordkeeping) for identifying, evaluating, and controlling workplace hazards (e.g., Hazard Identification Plan [HIP], Job Safety Analysis [JSA]).

Where hazardous materials are used, add your Hazmat Program.  
In policy state that:
 “Article 130 of the Saudi Labor and Workmen Law mandates that employers inform their workmen about the hazard of their occupation and the required precaution”.

Hazard Identification Plan

Refer to:           Saudi Aramco Construction Manual

As part of the Contractor Loss Prevention Program, the contractor shall develop a detailed Hazard Identification Plan based on the initial hazard identification data supplied by Saudi Aramco Project Management Team.  Prior to the start of construction, the contractor shall conduct a hazard identification tour with the Company representative and the Saudi Aramco Loss Prevention representative. Once this has been completed, the contractor will prepare and submit a Hazard Identification Plan.

Job Safety Analysis (JSA)

Refer to guidance issued.

8.  Personal Protective Equipment       

Insert here written Personal Protective Equipment (PPE) program, (specifying responsibilities, requirements/procedures, training, and recordkeeping), as well as a list of the specified standards (e.g., ANSI #) for each type of PPE purchased by your company.    Include:

1)       Selection Of PPE.    Appropriate selection of PPE (based on JSA). State clearly what PPE is to be issued to each occupation employed, based on JSA.  State for all listed crafts.  Draft a PPE matrix – see example provided.
2)       State clearly that PPE must meet international standard such as ANSI (USA) or EN (European Union).    See guidance provided to incorporate in your policy.
3)       Storage arrangements.
4)       Maintenance arrangements.
5)       Inspection arrangements.
6)       Action to be taken if PPE is damaged, criteria for replacement.





9.  Injury Reporting & Record Keeping

Provide the following in-Kingdom employee on-job injury (including injuries from motor vehicle accidents) and occupational illness data for the past three years and year-to-date.



This Year To Date
2015
2014
2013
Manhours Worked





First Aid Injury/Illness (FAI) Cases




Medical Treatment Cases (MTC)




Lost Time Injury/Illness (LTI) Cases




On-Job Fatalities








Updated: 20 Jan 2016

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